Sponge Iron Production in Rotary Kiln

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With a boom in the steel industry all over the world today, the demand of sponge iron has considerably increased as a feed (raw) material. The increase in the demand of sponge iron is also due to the fact that it is used as a substitute for coking coal which is available in scarcity in the world. This book comprehensively deals with the production of sponge iron in the rotary kiln.

The book is divided into 17 chapters. The initial chapters give a brief on the fundamental theories and basic principles of sponge iron production, commercially used DR (direct reduction) processes and physico-chemical principles of sponge iron production. The book then goes on elucidating the testing procedures of raw materials needed for the direct reduction processes. The testing includes iron ore testing, thermal disintegration testing, reducibility testing, and swelling and bed permeability testing.

Further, it details on the reduction of iron oxide inside the rotary kiln. The entire rotary kiln plant and its functionalities are explained with precision. The concluding chapters explicate the ways to store and handle sponge iron. The heat and mass balance calculation done meticulously shows how the waste heat can be utilized for power generation. This heat balance calculation is very much useful while designing the furnace and in determining fuel efficiency.

ABOUT THE AUTHOR Arabinda Sarangi

ARABINDA SARANGI, (PhD) is Director (Academics), Synergy Institute of Engineering and Technology, Banamali Prasad, Dhenkanal. Having more than four decades of professional experience, Dr. Sarangi has an expertise in dealing with the projects on metallurgical investigations into titanomagnetic ores, and aluminothermic reduction of transition metal oxides. He has published/presented many papers in national and international journals and conferences.

ABOUT THE AUTHOR Bidyapati Sarangi

BIDYAPATI SARANGI, (PhD) is Professor, Department of Metal-lurgical and Materials Engineering, Indira Gandhi Institute of Technology (IGIT), Sarang, Dhenkanal. Having worked as a former Research Associate and Scientist. Dr. Bidyapati Sarangi has more than 20 years of research and academic experience in the field. He has presented many papers in national and international journals. His specialisation is in the fields of carbonate decomposition, coal gasification, metal oxidation, aluminothermal reduction and iron ore reduction.

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Bibliographic information

Title
Sponge Iron Production in Rotary Kiln
Author
Edition
1st ed.
Publisher
ISBN
9788120340992
Length
288p.
Subjects